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innovative power tm - 1 - www.active-semi.com copyright ? 2016 active-semi, inc. features ?? dedicated single chip solution for mobile power with minimal component count ?? 5v/1.5a constant output current limit in boost mode ?? 1.5a switching charger limit ?? programmable 4.1v to 4.35v battery voltage ?? 95% boost efficiency ( vbat=4.1v) ?? adaptive to 10ma-2400ma input sources ?? battery disconnection at output short ?? <10a low battery leakage current at hz mode during storage ?? boost auto turn-off at no load and push button turn-on ?? battery over current, over voltage, over temperature and short circuit protections ?? boost auto startup with load detection ?? up to 2.0a input current limit with prioritized power path to output ?? 5v+/-100mv output voltage in boost mode ?? 1.1mhz/0.55mhz switching frequencies ?? 2.2uh smd inductor and low profile ceramic capacitor ?? 4 leds battery level and status indication ?? battery impedance compensation ?? full cycle of battery charge management preconditioning, fast charge, top off and end of charge ?? charge current foldback at 110c die temperature ?? ic over temperature protection at 160c ?? qfn4x4-24 package applications ?? backup battery pack ?? power bank ?? mobile power ?? standalone battery charger with usb output general description act2801/act2801b is a space-saving and high- performance low-profile single-chip solution for backup battery pack and standalone battery charger. act2801/act2801b integrates all the functions that a backup battery pack needs, including switching charger, boost converter and led indication. act2801/act2801b operates at 1.1mhz for switching charger and 0.55mhz for boost converter allowing tiny external inductor and capacitors. act2801/act2801b provides a direct power path from input to output with programmable current limit while providing power to switching charger. output has higher priority than battery charger if the programmed input current limit is reached. act2801/act2801b charges battery with full cycle of preconditioning, fast charge with constant current and constant voltage until end of charge. the battery charger is thermally regulated at 110c with charge current foldback. act2801/act2801b boost converter steps battery voltage up to 5v. boost converter features high efficiency, constant current regulation, short circuit protection and over voltage protection. act2801/act2801b provides 3.5ma constant currents to drive 4 leds to indicate battery level and charge status. battery impedance is compensated for battery level indication. 5v/1.5a backup battery pack manager rev 8, 01-nov-16 act2801/act2801b output voltage (v) output current (ma) 0 200 400 600 800 1000 1400 1200 5.5 5.0 4.5 4.0 3.5 3.0 boost cc/cv curve v bat =4.1v v bat =3.7v v bat =3.2v
rev 8, 01-nov-16 innovative power tm - 2 - www.active-semi.com copyright ? 2016 active-semi, inc. act2801/act2801b ordering information pin configuration part number output flashlight pb turn off boost leds al- ways on in boost latch off at boost uvlo boost light load off time package act2801ql-t1028 5v/1.5a no yes no yes 16s qfn44-24 act2801bql-t1028 5v/1.5a yes no yes yes 16s qfn44-24
rev 8, 01-nov-16 innovative power tm - 3 - www.active-semi.com copyright ? 2016 active-semi, inc. act2801/act2801b pin descriptions pin name description 1 hz boost / high-z mode enable pin, internally pulled up by a 3m resistor to battery. when hz pin is pulled ground, boost is enabled if vin is not present. 2 pb push button input, connect a push button from this pin to agnd, internally pulled up by a 3m resistor to battery. pb starts up boost converter if hz pin is grounded and vin is not present. for act2801b, if this pi n is pushed for 3s, flashlight is enabled. 3 agnd logic ground. agnd must be connected to pgnd externally through ground plane . 4 npg drive external p-fet to protect output short circuit and leakage during shutdown. npg pin is pulled up to vout internally. npg pin is pulled low if vout is in the range. 5 ilim input current limit setting pin. connect a resist or from this pin to agnd to set the input current limit. the current setting ranges from 0.5a-2.0a. 6 vin usb or ac adaptor input. when vin is valid, charge and power path is enabled. 7, 8 vout output pin. bypass to pgnd with a high quality low esr and esl ceramic capacitor placed as close to the ic as possible. 9, 10 sw internal switch to output inductor terminal. 11 pgnd power ground. pgnd is connected to the so urce of low-side n-channel mosfet and the mosfet?s gate driver. pgnd must be connected to agnd externally through ground plane. 12 bat battery input. connected to the battery pack positive terminal to provide power in high- z mode. bypass to pgnd with a high quality ceramic capacitor placed as close to the ic as possible. 13 csp positive terminal of charge current sense input. kevin sense is required with 10nf ceramic capacitor right across csp and csn pins. 14 csn negative terminal of charge current sense input. 15 iost output current setting. connect a resistor from this pin to agnd to set output constant current. the current setting ranges from 0.5a-1.5a. 16 icst fast charge current setting pin. connect a re sistor from this pin to agnd to set the charge current. the current setting ranges from 0.5a-1.5a. 17 btv battery termination voltage setting. connec t a resistor from this pin to agnd to program battery charge termination voltage. 18 led1 battery level indica tor. an internal 3.5ma sink current limit is built in. 19 led2 battery level indica tor. an internal 3.5ma sink current limit is built in. 20 led3 battery level indica tor. an internal 3.5ma sink current limit is built in. 21 led4 battery level indica tor. an internal 3.5ma sink current limit is built in. 22 rimc battery impendence compensation input. connect to a resistor from this pin to apng to program the battery impedance. 23 blvs battery level voltage shift. connect a resistor from this pin to agnd to shift the battery led indication thresholds. 24 th/fld th: act2801 temperature sensing input. connect to battery thermistor terminal. if not use, put 10k pull down resistor to agnd. fld: act2801b open-drain flashlight driver. a internal switch can handle up to 50ma. 25 ep exposed pad. must be soldered to ground on the pcb.
rev 8, 01-nov-16 innovative power tm - 4 - www.active-semi.com copyright ? 2016 active-semi, inc. act2801/act2801b absolute maximum ratings ? parameter value unit all the pin to pgnd and agnd -0.3 to 6.5 v junction to ambient the rmal resistance 40 c/w maximum power dissipation 2.5 w operating junction temperature -40 to 150 c storage junction temperature -40 to 150 c lead temperature (soldering 10 sec.) 300 c operating ambient temperature -40 to 85 c ? : do not exceed these limits to prevent damage to the device. exposure to absolute maximum rati ng conditions for long periods m ay affect device reliability.
rev 8, 01-nov-16 innovative power tm - 5 - www.active-semi.com copyright ? 2016 active-semi, inc. act2801/act2801b parameter test conditions min typ max unit input current limit input voltage range 4.5 5.5 v v in over voltage protection vin rising, v in _ovp 5.5 6.0 6.5 v input voltage validation time vi n_uvlo rev 8, 01-nov-16 innovative power tm - 6 - www.active-semi.com copyright ? 2016 active-semi, inc. act2801/act2801b parameter test conditions min typ max unit fast charge current vbat=3.5v i chrg a precondition charge current 2.5v vbat 2.8v, percent of i chrg 10 % precondition voltage threshold vbat rising, rbtv=0 2.8 v precondition voltage threshold hysteresis 130 mv low vbat charge current vbat=1v, r icst =39k 200 ma eoc current threshold percent of the fast charge current 13 % charge restart voltage threshold 200 mv th upper temperature voltage threshold cold detect ntc thermistor, act2801 1.45 1.5 1.55 v th lower temperature voltage threshold hot detect ntc thermistor, act2801 0.28 0.3 0.32 v th hysteresis act2801 20 50 80 mv th internal pull-up current act2801 60 a led flash frequency led flash 1s on and 1s off 0.5 hz charge current foldback charge current reduction threshold1 of vout 1 starting foldback point 4.59 4.7 4.81 v charge current reduction threshold2 of vout1 stop foldback point, r cs =50m , r icst =39k 4.57 v boost mode input voltage operatio n range 3.0 4.5 v switching frequency -15% 0.55 +15% mhz input voltage uvlo vbat ri sing 3.15 3.3 3.45 v input voltage uvlo hysteresis vbat falling 300 400 500 mv output voltage (vout) ta=25 4.97 5.05 5.10 v output voltage accuracy all conditions -3 vout 2 % output voltage transient response vbat=3.7v, 80ma-1a-80ma, 0.1a/us 4.75 5.25 v output over voltage protection vout rising 5.7 v output over voltage protec tion hysteresis vout falling 300 mv output current regulation range rcs=50m , r iost =37.5k 113k 0.5 1.5 a electrical characteristics (v in = 5v, t a = 25c, unless otherwise specified.)
rev 8, 01-nov-16 innovative power tm - 7 - www.active-semi.com copyright ? 2016 active-semi, inc. act2801/act2801b parameter test conditions min typ max unit the maximum voltage across vrcs all conditions 200 mv minimum on-time 100 ns low side switch peak current limit vbat=3.2v, vout=5v 4.0 5.6 a soft-startup time 400 s under voltage protection (uvp threshold) vout falling 4.25 v vout rising 4.6 v uvp blanking time during startup 3 ms uvp sense detection time vout falling 20 s restart after uvp hiccup mode 2 s light load current shut off threshold vbat=3.7v, rcs=50m , r iost =97.6k 40 100 ma light load current detect time 16 s hz pin high voltage hz voltage rising 0.9 1.4 v hz pin low voltage hz voltage falling 0.4 0.75 v hz internal pull-up resistor 3 m pb turn off boost time act2801 1.5 s pb turn on boost time all condition 30 ms led indication time pb is pushed and released, act2801 5 s mode transition transition waiting time between charge mode and boost mode trantime 2 s battery level indication battery impedance compensation range 40 500 m battery impedance compensation rcs=50m , r imc = 100k 200 m pb high input voltage pb voltage rising 0.9 1.4 v pb low input voltage pb voltage falling 0.4 0.75 v pb internal pull-up resistor 3 m output current setting rcs=50m , r iost =97.6k -10% 1.3 +10% a electrical characteristics (v in = 5v, t a = 25c, unless otherwise specified.)
rev 8, 01-nov-16 innovative power tm - 8 - www.active-semi.com copyright ? 2016 active-semi, inc. act2801/act2801b parameter test conditions min typ max unit flashlight driver flashlight voltage uvlo flashlight rising, act2801b 3.3 v flashlight voltage uvlo threshold flashlight falling, act2801b 2.9 v flashlight driver current the current at fld pin, act2801b 50 ma pb turn on flashlight time act2801b 3.0 s pb turn off flashlight time act2801b 3.0 s electrical characteristics (v in = 5v, t a = 25c, unless otherwise specified.)
rev 8, 01-nov-16 innovative power tm - 9 - www.active-semi.com copyright ? 2016 active-semi, inc. act2801/act2801b functional block diagram for act2801 functional block diagram for act2801b
rev 8, 01-nov-16 innovative power tm - 10 - www.active-semi.com copyright ? 2016 active-semi, inc. act2801/act2801b functional description act2801/act2801b is a complete battery charging and discharging power management solution for applications of single-cell lithium-based backup battery pack or power bank. there is a power path from input to output with programmable input current limit. when output is over loaded, the input switch q1 starts going into linear mode and thus output voltage starts to drop. if output voltage drops below 4.25v, the input switch q1 turns off and restart in 2 seconds. with the advanced act2801/act2801b architecture, a synchronous buck/boost converter is connected from vout to switching node (sw). with the bidirectional architectu re, the converter could be configured as either buck to charge battery or boost to discharge battery. with switching charger and discharger, the higher charge current and higher conversion efficiency are achieved. modes of operation act2801/act2801b has 3 operation modes: charge mode, boost mode and high-impedance (hz) mode. in charge mode, the input current limit q1 is enabled and q2 and q3 operate as a buck converter to charge battery. in boost mode, q2 and q3 operate as boost converter to step battery voltage up to +5v at vout, and the current limit switch q1 is turned off, and the reverse current from vout to vin is blocked. in hz mode, all the switches are turned off and the drainage current from battery is very low. act2801 system operation flow chart as shown in figure 1, and act2801b system operation flow char t as shown in figure 2. any transitions between boost mode and charge mode go through hz mode by turning off all the switches q1-q3 into hz mode for 2 seconds before enabling the other mode. the modes are determined by hz pin and vin pin as shown in the table 1. a valid vin voltage forces act2801/act2801b into charge mode. boost mode is enabled if hz pin is pulled low and vin is invalid or not present. for act2801/act2801b, when hz=0, if pb is pulled low for more than 30ms, boost converter is enabled. for act2801, during boost on, if pb is pressed more than 1.5s, boost converter will be off. table 1: mode selection flashlight act2801b has an flashlight function. once pb is pressed for 3 seconds, the flashlight is switched on. the driver will deliver up to 50ma current to the flashlight. during flashlight on, if pb is pressed for 3 seconds, flashlight will be switched off. figure 1: act2801 system operation flow chart hz pin 0 0 1 1 vin valid 0 1 0 1 mode boost charge hz charge
rev 8, 01-nov-16 innovative power tm - 11 - www.active-semi.com copyright ? 2016 active-semi, inc. act2801/act2801b figure 2: act2801b system operation flow chart functional description latch-off act2801/act2801b has latch off function. if discharging stops due to battery cut-off, and latch off will be triggered, it would prevent battery from discharging again, latch-off is released when input power is recycled. input current limit when the input current reaches the programmed value, switch q1 goes into linear mode and output voltage starts to drop. when output voltage drops to 4.25v, hiccup mode is triggered and switch q1 turns off and restart in 2 seconds. switching battery charger act2801/act2801b is configured in charge mode (buck mode) when vin is valid. in this mode, a battery is charged with preconditioning, fast charge, top-off and end of charge (e oc). the typical charge management is shown in figure 3 and figure 4. cc/cv regulation loop there are cc/cv regulation loops built in act2801/ act2801b, which regulates either current or voltage as necessary to ensure fast and safe charging of the battery. in a normal charge cycle, this loop regulates the current to the value set by the external resistor at the icst pin. charging continues at this current until the battery cell voltage reaches the termination voltage. at this point the cv loop takes over, and charge current is allowed to decrease as necessary to maintain charging at the termination voltage. precondition charge a new charging cycle begins with the precondition state, and operation continues in this state until v bat exceeds the precondition threshold voltage. when operating in precondition stat e, the cell is charged at a reduced current, 10% of the programmed maximum fast charge constant current. once v bat reaches the precondition threshold voltage the state machine jumps to the fast charge state. fast charge if battery voltage is above preconditioning threshold, buck converter charges battery with constant current. in fast charge state, the act2801/ act2801b charges at the current set by the external resistor connected at the icst pin . during a normal charge cycle fast charge continues in cc mode until v bat reaches the charge termination voltage, at which point the act2801/act2801b charges in top off state. top off with the battery voltage approaches the eoc voltage set by the btv pin. charge current decreases as charging continues. in the top off state, the cell is charged in constant voltage (cv) mode. during a normal charging cycle charging proceeds until the charge current decreases below the end of charge (eoc) threshold, defined as 13% of fast charge current. when this happens, the state machine terminates the charge cycle and jumps to the eoc state. ?? ?
rev 8, 01-nov-16 innovative power tm - 12 - www.active-semi.com copyright ? 2016 active-semi, inc. act2801/act2801b functional description end of charge when charges current decreases to 13% of set fast charge current, the buck converter goes into end of charge mode and keep monitoring the battery voltage. recharge when battery voltage drops by 200mv below the end of c harge voltage, the charger is reinitiated with constant current charge. a: precondition state b: fast-charge state c: top-off state d: end-of-charge state figure 3. typical li+ charge profile and act2801/act2801b charge states figure 4. charger state diagram
rev 8, 01-nov-16 innovative power tm - 13 - www.active-semi.com copyright ? 2016 active-semi, inc. act2801/act2801b applications information battery charge termination voltage battery charge termination voltage is set by a resistor rbtv connected from btv pin to agnd as shown in figure 5. the battery charge termination voltage is estimated as the following equation: r btv is selected based on the battery voltage rating. 1% accuracy resistor is recommended for r btv . led status indication 4 leds on/off and flash show the charge status and the remained capacity level as shown in the table 2. the led status is based on battery voltage and operation modes. when battery voltage is low, led1 is flashing. in charge mode, when a battery is fully charged, flashing stops and all the 4 leds are solid on. battery level voltage shift (blvs pin) led1-4 voltage thresholds are adjusted from hz mode during charging and discharging based on the compensated impedance. those thresholds are programmed by a resistor connected from blvs pin to agnd as shown in figure 6. the following equation shows the led4 voltage threshold: as long as led4 is set, all the other 3 led thresholds is fixed as shown in the table 3: table 3: 4 led voltage thresholds input current limit an external resistor is used to set the input current limit connected from ilim pin to agnd as shown in figure 7. input current limit has built-in soft startup and current foldback control loop. the input current limit is estimated as the following equation: r blvs (ohm) 50k 60k 70k 80k led1 3.35v 3.45v 3.55v 3.65v led2 3.60v 3.70v 3.80v 3.90v led3 3.75v 3.85v 3.95v 4.05v led4 4.00v 4.10v 4.20v 4.30v charge mode (boost or hz mode) act2801ql-t1028:pb time > 30ms led led1 led2 led3 led4 led1 led2 led3 led4 vbat<2.9v flash off off off off off off off 2.9v vbat rev 8, 01-nov-16 innovative power tm - 14 - www.active-semi.com copyright ? 2016 active-semi, inc. act2801/act2801b input current limit at various resistor curve is shown in figure 8. the ilim pin voltage is proportional to input current until input current is limited, as shown in figure 9. in application, if fast charge current setting is higher than input current limit, must be parallel a 0.47uf capacitor with r ilim as shown in figure 10. battery fast charge current battery fast charge current is set by a resistor connected from icst pin to agnd as shown in figure 11. figure 12 gives out different fast charge current with various r icst . the battery fast charge current is estimated as the following equation: boost output constant current boost output current is set by a resistor connected from iost pin to agnd as shown in figure 13. the boost output current is estimated as the following equation: figure 14 gives out boost output current with various r iost . ) (m s rc ) (k r ) a ( 3 2 (a) i ost i iost ? ? ? ? (5) figure 13. boost output current setting circuit figure 7. input current limit setting circuit 3.0 1.5 1.0 0.5 0 2.0 2.5 i ilim (a) r ilim (k ) 0.7 1.2 1.7 2.2 2.7 3.2 3.7 4.2 4.7 figure 8. input current limit setting (4) ) m ( rcs ) k ( r ) a ( 25 . 1 ) a ( ic icst ? ? ? ? figure 11. battery fast charge current setting figure 12. battery fast charge current setting i chrg (a) r icst (k ) 0 10 20 30 40 50 60 70 80 2.1 0.9 0.6 0.3 0 1.2 1.5 1.8 figure 14. boost output current setting 1.9 1.6 1.3 1.0 0.7 0.4 r iost (k ) 20 40 60 80 100 120 140 i out (a) v ilim (v) input current (a) 0 0.2 0.4 1.0 1.2 1.4 1.6 0.6 0.8 1.4 1.2 1.0 0.8 0.6 0.4 0.2 0 figure 9. v ilim vs. input current v in = 5.0v r ilim =1.5k v in = 5.0v vbat=3.7v v in = 5.0v v bat = 3.7v cvout=4.5v figure 10. input current limit smaller than fast charge current
rev 8, 01-nov-16 innovative power tm - 15 - www.active-semi.com copyright ? 2016 active-semi, inc. act2801/act2801b the iost pin voltage is proportional to output current until output current is limited, as shown in figure 15. battery impedance compensation an external resistor is used to set the impedance from 40m to 500m as shown in figure 16. rimc is corresponding to battery impedance. higher r imc gives higher compensation voltage which is positively proportional to battery charge/discharge current. select r imc based on battery impedance: the battery impedance as shown in the table 4 according to the r imc and rcs: table 4: battery impedance input over voltage surge in the case of pure ceramic input capacitor is chosen, if the input cable is long, stray inductance may cause over voltage spikes as twice as the steady-state voltage when input source is plugged in. below input circuit is recommended to avoid input voltage surge. r1 resistor is added in series with capacitor c1 to damp the potential lc resonance as shown in figure 17. boost output plug-in auto detection figure 18 provides a solution for auto plug-in detection. external input over voltage protection considering the maximum voltage rating at vin pin, the external ovp circuit as shown in figure 19 is recommended if input voltage may go higher than 7v. with the enhanced ovp circuit, the design can pass un38.3. inductor and capacitor selection act2801/act2801b supports smd components. 2.2uh inductor is recommended. input side, 4.7uf ceramic capacitor in series with 2.7 resistor are recommended, on battery side, 22uf ceramic capacitors is recommended while on output side, 2*22uf ceramic capacitors are recommended. battery temperature monitoring act2801 continuously monitors the temperature of the battery pack by sensing the resistance of its thermistor, and suspends charging if the temperature of the battery pack exceeds the safety v iost (mv) 900 750 450 300 150 0 600 output current(a) 0 0.2 0.4 0.6 0.8 1.0 1.2 figure 15. v iost vs. output current v bat = 3.7v r iost =97.6k ) (m cs r ) (m r 25 ) (k r imc ? ? ? ? ? (7) (6) figure 16. battery impedance compensation setting circuit 3 - bat bat 10 ) m ( r ) a ( i ) v ( bat ) v ( v ? ? ? ? ? r imc (k ) 50 100 200 battery impedance r(m ) rcs=25m 50 100 200 rcs=50m 100 200 400 figure 17. input over voltage surge protection circuit figure 18. boost output auto detection circuit figure 19. input over voltage protection
rev 8, 01-nov-16 innovative power tm - 16 - www.active-semi.com copyright ? 2016 active-semi, inc. act2801/act2801b limits. in a typical application, the th pin is connected to the battery pack's thermistor input as shown in figure 20. the act2801 injects a 60a current out of the th pin into the thermistor, so that the thermistor resistance is monitored by comparing the voltage at th to the internal v thl and v thh thresholds of 0.3v and 1.5v, respectively. when v th > v thh or v th < v thl charging and the charge timers are suspended. when v th returns to the normal range, charging and the charge timers resume. the threshold is given by: 60ar nom k hot =0.3v r nom k hot =5k ? 60ar nom k cold =1.5v r nom k cold = 25k ? where r nom is the nominal thermistor resistance at room temperature, and k hot and k cold are the ratios of the thermistor's resistan ce at the desired hot and cold thresholds, respectively. figure 20. battery thermal circuit
rev 8, 01-nov-16 innovative power tm - 17 - www.active-semi.com copyright ? 2016 active-semi, inc. act2801/act2801b when laying out the printed circuit board, the following checklist should be used to ensure proper operation of the ic. 1. arrange the power components to reduce the ac loop size, vin pin, vout pin, sw pin and the schottky diode. 2. place input decoupling ceramic capacitor c3 and r10 as close to vin pin as possible. resistor r10 is added in series with capacitor c3 to damp the potential lc resonance . 3. use copper plane for power gnd for best heat dissipation and noise immunity. 4. place csp and csn capacitor c6 (10nf) close to csp and csn pin as possible, use kevin sense from sense resistor r2 and r2a to csp and csn pins. 22uf decoupling capacitor is added close to bat pin. 5. place the ceramic capacitor c2 and d1 as close to vout and pgnd as possible, sw goes under the c2 (recommend c2 to use 1206 size). sw pad is a noisy node switching. it should be isolated away from the rest of circuit for good emi and low noise operation. 6. thermal pad is conne cted to gnd layer through vias (recommend 4x4 pins and the aperture is 10mil). ground plane, pgnd and agnd is single point connected under the act2801/ act2801b thermal pad through vias to limited sw area. 7. from bat pin to the battery positive terminal, need to lay the divided line to ensure the battery voltage accuracy of sampling. 8. rc snubber is recommended to add across sw to pgnd to reduce sw spike below 7v. 2a /20v schottky is added to across v out and sw pins. a demo board pcb layout exam ple is shown in the figure 21. top layer figure 21. pcb layout bottom layer pc board layout guidance
rev 8, 01-nov-16 innovative power tm - 18 - www.active-semi.com copyright ? 2016 active-semi, inc. act2801/act2801b figure 22. act2801 typical application circuit (input current limit 2.0a, fast charge current li mit 1.5a, boost output constant current limit 1.3a)
rev 8, 01-nov-16 innovative power tm - 19 - www.active-semi.com copyright ? 2016 active-semi, inc. act2801/act2801b item reference description qty manufacturer 1 l1 swpa4020s1r0nt 2.2uh 3.4a (4*4*2mm) 1 sunlord 2 q1 si2333dds, rdson=28m at vgs = - 4.5 v 1 vishay 3 d1 mbr1020vl, 20v/1a, schottky 1 panjit 4 d2 1n4148, vf=0.7v, 75v schottky 1 murata/tdk 5 c2,c5 ceramic capacitor, 22uf/10v, x7r, 1206 2 murata/tdk 6 c3 ceramic capacitor, 4.7uf/10v, x7r, 1206 1 murata/tdk 7 c4 ceramic capacitor, 0.1uf/10v, x7r, 0603 1 murata/tdk 8 c6 ceramic capacitor, 10nf/10v, x7r, 0402 1 murata/tdk 9 c7 ceramic capacitor, 4.7nf/10v, x7r, 0603 1 murata/tdk 10 c8 ceramic capacitor, 1uf/10v, x7r, 0603 1 murata/tdk 11 c11,c12 ceramic capacitor, 2.2uf/10v, x7r, 0603 2 murata/tdk 12 c13 ceramic capacitor, 4.7uf/10v, x7r, 0603 1 murata/tdk 13 r1 chip resistor, 1.2k , 1/16w, 1%, 0402 1 murata/tdk 14 r2 chip resistor, 50m , 1/2w, 1%, 1206 1 sart 15 r3 chip resistor, 97.6k , 1/16w, 1%, 0402 1 murata/tdk 16 r4 chip resistor, 60.4k , 1/16w, 1%, 0402 1 murata/tdk 17 r5 chip resistor, 25k , 1/16w, 1%, 0402 1 murata/tdk 18 r6 chip resistor, 10k , 1/16w, 1%, 0402 1 murata/tdk 19 r7 chip resistor, 60k , 1/16w, 1%, 0402 1 murata/tdk 20 r8 chip resistor, 100k , 1/16w, 1%, 0402 1 murata/tdk 21 r9 chip resistor, 0.47 , 1/8w, 5%, 0805 1 murata/tdk 22 r10 chip resistor, 2.7 , 1/4w, 5%, 1206 1 murata/tdk 23 r11 chip resistor, 200k , 1/10w, 5%, 0603 1 murata/tdk 24 r12,r13 chip resistor, 715k , 1/10w, 5%, 0603 2 murata/tdk 25 r14 chip resistor, 100k , 1/10w, 5%, 0603 1 murata/tdk 26 r15 chip resistor, 2.2 , 1/10w, 5%, 0603 1 murata/tdk 27 r16 chip resistor, 100 , 1/10w, 5%, 0603 1 murata/tdk 28 led1,led2, led3,led4 led, 0603, blue 4 led manu 29 pb push button switch 1 nikkai omron 30 usb 10.2*14.6*7mm, 4p 1 31 micro-usb micro usb 5p/f smt b 1 32 u1 ic, act2801ql-t1028, t-qfn 44-24 1 act table 5: bom list
rev 8, 01-nov-16 innovative power tm - 20 - www.active-semi.com copyright ? 2016 active-semi, inc. act2801/act2801b figure 23. act2801b typical application circuit (input current limit 2.0a, fast charge current li mit 1.5a, boost output constant current limit 1.3a) r1 vin npg ilim agnd pb hz led1 btv icst iost csn csp input usb + - d+ d- usb output + - d+ d- r2 r4 r5 r3 c3 r10 c4 q1 d1 c2 c7 c6 l1 bat r9 c11 r11 c12 r13 r12 pb c5 c8 r14 d2 r15 c13 r16
rev 8, 01-nov-16 innovative power tm - 21 - www.active-semi.com copyright ? 2016 active-semi, inc. act2801/act2801b table 6: bom list item reference description qty manufacturer 1 l1 swpa4020s1r0nt 2.2uh 3.4a (4*4*2mm) 1 sunlord 2 q1 si2333dds, rdson=28m at vgs = - 4.5 v 1 vishay 3 d1 mbr1020vl, 20v/1a, schottky 1 panjit 4 d2 1n4148, vf=0.7v, 75v schottky 1 murata/tdk 5 c2,c5 ceramic capacitor, 22uf/10v, x7r, 1206 2 murata/tdk 6 c3 ceramic capacitor, 4.7uf/10v, x7r, 1206 1 murata/tdk 7 c4 ceramic capacitor, 0.1uf/10v, x7r, 0603 1 murata/tdk 8 c6 ceramic capacitor, 10nf/10v, x7r, 0402 1 murata/tdk 9 c7 ceramic capacitor, 4.7nf/10v, x7r, 0603 1 murata/tdk 10 c8 ceramic capacitor, 1uf/10v, x7r, 0603 1 murata/tdk 11 c11,c12 ceramic capacitor, 2.2uf/10v, x7r, 0603 2 murata/tdk 12 c13 ceramic capacitor, 4.7uf/10v, x7r, 0603 1 murata/tdk 13 r1 chip resistor, 1.2k , 1/16w, 1%, 0402 1 murata/tdk 14 r2 chip resistor, 50m , 1/2w, 1%, 1206 1 sart 15 r3 chip resistor, 97.6k , 1/16w, 1%, 0402 1 murata/tdk 16 r4 chip resistor, 60.4k , 1/16w, 1%, 0402 1 murata/tdk 17 r5 chip resistor, 25k , 1/16w, 1%, 0402 1 murata/tdk 18 r7 chip resistor, 60k , 1/16w, 1%, 0402 1 murata/tdk 19 r8 chip resistor, 100k , 1/16w, 1%, 0402 1 murata/tdk 20 r9 chip resistor, 0.47 , 1/8w, 5%, 0805 1 murata/tdk 21 r10 chip resistor, 2.7 , 1/4w, 5%, 1206 1 murata/tdk 22 r11 chip resistor, 200k , 1/10w, 5%, 0603 1 murata/tdk 23 r12,r13 chip resistor, 715k , 1/10w, 5%, 0603 2 murata/tdk 24 r14 chip resistor, 100k , 1/10w, 5%, 0603 1 murata/tdk 25 r15 chip resistor, 2.2 , 1/10w, 5%, 0603 1 murata/tdk 26 r16 chip resistor, 100 , 1/10w, 5%, 0603 1 murata/tdk 27 r17 chip resistor, 51 , 1/8w, 5%, 0805 1 murata/tdk 28 led1,led2, led3,led4 led, 0603, blue 4 led manu 29 led flashlight 1 led manu 30 pb push button switch 1 nikkai omron 31 usb 10.2*14.6*7mm, 4p 1 32 micro-usb micro usb 5p/f smt b 1 33 u1 ic, act2801b, t-qfn 44-24 1 act
rev 8, 01-nov-16 innovative power tm - 22 - www.active-semi.com copyright ? 2016 active-semi, inc. act2801/act2801b typical performance ch aracteristics cont?d act2801-001 charge current vs. output current input current (ma) 1800 1500 1200 900 600 300 0 2100 output current(ma) 0 300 600 900 1200 1500 1800 act2801-002 battery charge v/i profile charge current (ma) 1800 1500 1200 900 600 300 0 vbat (v) 0 0.5 1.0 1.5 2.0 2.5 3.0 3.5 4.0 4.5 act2801-003 charge efficiency efficiency(%) 92.0 91.5 91.0 90.5 90.0 89.5 89.0 vbat (v) 3.0 3.2 3.4 3.6 3.8 4.0 4.2 act2801-005 battery charge current vs. temperature battery charge current (ma) 1800 1200 900 600 300 0 1500 temperature (c) -20 0 20 40 60 80 100 120 140 act2801-004 boost efficiency efficiency(%) 100.0 90.0 80.0 70.0 60.0 50.0 40.0 output current (ma) 0 200 400 600 800 1000 1200 1400 v in = 5.0v v bat = 3.5v v in = 5.0v i chrg = 1.5a v in = 5.0v i chrg = 1.5a v in = 5.0v v bat = 3.5v (schematic as show in figure 22, ta = 25c, unless otherwise specified) act2801-006 battery leakage (a) 25.0 20.0 15.0 10.0 5.0 0 battery leakage vs. temperature ( hz mode ) temperature (c) -20 0 20 40 60 80 100 120 input current charge current v bat = 3.2v v bat = 3.7v v bat = 4.1v v bat = 4.1v v bat = 3.5v
rev 8, 01-nov-16 innovative power tm - 23 - www.active-semi.com copyright ? 2016 active-semi, inc. act2801/act2801b typical performance ch aracteristics cont?d act2801-007 act2801-009 boost output voltage (v) 5.15 5.10 5.05 5.00 4.95 4.90 boost output current (ma) 0 200 400 600 800 1000 1200 1400 boost output voltage vs. output current act2801-008 boost output voltage vs. temperature boost output voltage (v) 5.4 5.3 5.2 5.1 5.0 4.9 4.8 temperature (c) -30 0 30 60 90 120 150 boost output constant current limit vs. temperature boost output constant current (ma) 1400 1350 1300 1250 1200 1150 temperature (c) -30 0 30 60 90 120 150 v bat = 3.2v v bat = 4.1v v bat = 3.5v cv = 4.5v rcs=50m (1%) v bat = 3.5v v out = 5.05v (schematic as show in figure 22, ta = 25c, unless otherwise specified) act2801-011 boost standby current vs. battery voltage standby current (ma) 051 0.50 0.49 0.48 0.47 0.46 0.45 battery voltage(v) 2.8 3.1 3.4 3.7 4.0 4.3 4.6 act2801-012 battery leakage vs. battery voltage (hz mode) battery leakage (a) 8.0 5.0 4.0 3.0 2.0 1.0 0 7.0 6.0 battery voltage(v) 0 1.0 2.0 3.0 4.0 5.0 act2801-010 boost output constant current limit vs. v bat boost output constant current ma) 1330 1320 1315 1310 1305 1300 1325 vbat (v) 3.0 3.2 3.4 3.6 3.8 4.0 4.2
rev 8, 01-nov-16 innovative power tm - 24 - www.active-semi.com copyright ? 2016 active-semi, inc. act2801/act2801b typical performance ch aracteristics cont?d ch1 ch2 transition between buck mode and boost mode act2801-017 (schematic as show in figure 22, ta = 25c, unless otherwise specified) ch3 ch1: v in , 5v/div ch2: v npg , 5v/div ch3: v out , 2v/div time: 1s/div boost load transient (80ma-1a-80ma) ch1 ch2 v bat = 3.4v v out = 5.0v i iost = 1.3a boost load transient (80ma-1a-80ma) act2801-014 ch1 ch2 v bat = 4.1v v out = 5.0v i iost = 1.3a act2801-013 ch1: v out , 200mv/div ch2: i out , 500ma/div time: 1ms/div ch1: v out , 200mv/div ch2: i out , 500ma/div time: 1ms/div act2801-016 v bat = 4.1v v out = 5.0v i out = 1.0a ch1 ch2 sw and output waveforms in boost mode act2801-015 v bat = 3.4v v out = 5.0v i out = 1.0a ch1 ch2 ch1: v out , 10mv/div ch2: v sw , 2v/div time: 400ns/div ch1: v out , 10mv/div ch2: v sw , 2v/div time: 400ns/div v in v npg v out sw and output waveforms in boost mode v in = 5.0v v bat = 4.1v
rev 8, 01-nov-16 innovative power tm - 25 - www.active-semi.com copyright ? 2016 active-semi, inc. act2801/act2801b package outline qfn44-24 package outline and dimensions symbol dimension in millimeters dimension in inches min max min max a 0.800 1.000 0.032 0.040 a1 0.000 0.050 0.000 0.002 a3 0.200 ref 0.008 ref b 0.180 0.300 0.007 0.012 d 4.000 bsc 0.160 bsc e 4.000 bsc d2 2.500 2.800 0.098 0.110 e2 2.500 2.800 0.098 0.110 e 0.500 bsc 0.020 bsc l 0.350 0.450 0.014 0.018 r 0.200 typ 0.008 typ k 0.200 --- 0.008 --- 0.160 bsc active-semi, inc. reserves the right to modify the circuitry or specifications without notice. user s should evaluate each product to make sure that it is suitable for their applicat ions. active-semi products are not intended or authorized for use as critical components in life-support dev ices or systems. active-semi, inc. does not assume any liability arising out of the use of any product or circuit described in this datasheet, nor does it convey any patent license. active-semi and its logo are trademarks of active-semi, inc. for more information on this and other products, contact sales@active-semi.com or visit http://www.active-semi.com . is a registered trademark of active-semi.

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